A dining chair with a 1-inch seat cushion will require a higher firmness, so an ILD of 45 to 60 is probably needed to prevent feeling the chair platform under the foam. Firmness is relative Here’s a rundown of the most outstanding features of rebond foam. Density and firmness are important factors for all types of foam. Very high density

Reticulated polyether PPI foam, used for pond and aquaria filtration. Suitable also for salt water. There are plenty of reasons why upholsterers choose to shop at Foam Direct. Aside from having an expansive range of foam to choose from, many appreciate the convenience our service offers. Rebond foam, as the name suggests, is a type of foam. It’s a more eco-friendly version of foam as it’s made from recycled shredded scrap foam (leftovers of different types of foam). This is a rather unique makeup compared to other types of foam. The technical expression of firmness is Indentation Load Deflection ( ILD). Also known as Indentation Force Deflection (IFD) How do you calculate ILD? Before you take the kitchen scissors to a new piece of foam, there are a few methods you can consider to achieve a better shape and finish.This is a measurement that decides how much weight is required to create an indentation in the foam by 25% of it’s height. You’ve probably used this foam lots of times in your home, or car, on a bus, or at the local bar. It’s everywhere – and mostly unseen. But what is rebond foam? Rebond Foam is one of the most versatile types of foam. This versatility has made the basic Rebond foam-making process include certain additives and other elements. This increases specific properties to make it more suitable for an application or purpose. ILD (Indentation Load Deflection), is a measure of the softness or firmness of a given piece of foam. ILD is measured by applying downward pressure from a 12-inch round disk into a 4-inch piece of foam. Pressure is slowly applied until the foam compresses to 25% or one inch into its surface.

If you’re going to start an important project or multiple projects using foam, there are some fundamentals you ideally need to understand. Foam density and firmness are important aspects of the foam you choose. When you’re ready to start cutting the foam you’ll need to choose an appropriate tool. One of the most accessible tools you can use to cut foam at home is an electric carving knife. These do quite a good job of cleanly cutting through the material. If you don’t have one of these to hand, you could also try using a long, sharp serrated knife. As always, you should be especially careful when handling sharp tools. Density for upholstery foam will range from about 1.X lb to 3.X lb, but some foams such as recon foam can be as high as 6.0 lb or more. The foam meets the requirements of Schedule 1 Part 1 of the Furniture and Furnishings (Fire) (Safety) Regulations 1988 (as amended) S.I. No. 1324.

Economically sound

Significantly reduces reverberation, reflections and flutter echoes. Sold in sheets, cut to size and tiles. Carpet padding or cushioning also makes great use of Rebond foam. It provides the required comfort and durability to absorb foot traffic in carpets for many years. It can also be used for upholstery wall padding Some foams on the market are ideal for outdoor use. Rebond foam is not considered one of them. It has an open-cell structure like Fast Dry foam, but one that is less porous and therefore holds more water. If used outdoors, it has to be tightly sealed to prevent water and moisture from penetrating. Reconstituted foam (also known as chip foam or recon foam) unlike many other types of foam, is a recycled product.

Yes, we offer a design and development service to help you get the best custom-made foam products for your task. Get in touch to see if we can help you with the design of your foam product line. An ottoman made using Rebond foam can be used as a footstool as well. They are easy to move around from one place to another, firm enough that they can be used as a coffee table or even as occasional seating when you have extra guests. Water expelled at an extremely high pressure can cut through a surprising number of materials including foam. CNC water jet cutting is generally used to produce foam products with more intricate details. Profiling Machines Density and firmness are two separate measurements of foam strength and quality. Firmness is how soft the foam is, rated on a scale between 10 and 60 or more. Whereas density denotes the weight of the foam – usually between 1lb and 3lb in weight but can go up to 15lb. Density is an indicator of quality and longevity.

Our reconstituted foam (also known as chip foam and crumb foam) is constructed from 100% recycled foam. DIY Projects: Whether you’re crafting a custom mattress, creating window seat cushions, or refurbishing old furniture, Recon Foam Sheets are your go-to solution for comfort and durability. Because of the chemicals used, the memory foam is quite insulating and you can become hot at night. And due to the extensive processes involved, the cost is passed onto the consumer. Generally less expensive but prices may vary depending on any special properties such as high density, high ILD or other resistant properties added to a basic Rebond foam. Density is not a measure of how firm the foam will be. Foam can, in fact, be soft to press down, but dense in weight (or quality). Density is mainly an indicator of the quality and lifespan of the foam.